Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.SYMBOL DEFINITION SYMBOL DEFINITION Serviceable with engine Gear oil mounted Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque.EAS20150 MODEL LABEL The model label 1 is affixed to the frame.
![]() The pressure regulator maintains the fuel pressure that is applied to the fuel injector at only 392 kPa (3.92 kgcm, 56.9 psi). Accordingly, when the energizing signal from the ECU energizes the fuel injector, the fuel passage opens, caus- ing the fuel to be injected into the intake manifold only during the time the passage remains open. When the key is turned to ON, the speedom- eter needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. EAS20200 REPLACEMENT PARTS Use only genuine Yamaha parts for all replace- ments. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but. When installing oil seals 1, lubricate the oil seal lips with a light coat of lithium-soap-based grease. YU-03112-C 1. Disconnect: Lead Coupler If there is no continuity, clean the terminals. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. Special tools, part numbers or both may differ depending on the country. Illustration pages Extension 5-22 90890-04136 Extension 5-22 90890-04082 Oil filter wrench 3-24 90890-01426 YU-38411 Belt tension gauge 3-18 90890-03170 Rear drive belt tension gauge YM-03170 Steering nut wrench 3-20, 4-58 90890-01403 Exhaust flange nut wrench YU-A9472 Damper rod holder 4-51, 4-53. Illustration pages Rotor holding tool 5-13, 5-17, 5-18 90890-01235 Universal magneto rotor holder YU-01235 Slide hammer bolt 5-14 90890-01083 Slide hammer bolt 6 mm YU-01083-1 Weight 5-14 90890-01084 YU-01083-3 YU-01083-3 Valve spring compressor 5-25, 5-30 90890-04019 YM-04019. Illustration pages Universal clutch holder 5-48, 5-51 90890-04086 YM-91042 Pressure gauge 6-9, 6-11 90890-03153 YU-03153 Fuel pressure adapter 6-11 90890-03176 YM-03176 Digital circuit tester 5-57, 6-12 90890-03174 Model 88 Multimeter with tachometer YU-A1927 Ignition checker 7-88 90890-06754 Opama pet-4000 spark checker. Tightening torque specifications for spe- cial components or assemblies are provided for each chapter of this manual. To avoid warpage, tighten multi-fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached. Front wheel axle pinch bolt Tighten the front wheel axle pinch bolts to specification twice. Tighten the inside and outside bolts alternately, starting with the inside bolt. Main axle 8. Main gallery 9. Crankshaft 10.Clutch cover 11.Valve stem end (intake side) 12.Rear cylinder camshaft 13.Front cylinder camshaft 2-26. Rectifierregulator lead 10.Rectifierregulator 11.Corrugate tube 12.Rear brake light switch lead 13.Front brake hose. Intake air temperature sensor lead 4. Clamp 5. Right handlebar switch couplers 6. Wire harness A. Route the main switch and left handlebar switch lead. Front brake hose 3. Throttle cable 4. TPS (throttle position sensor) lead 5. Plastic band 6. Wire harness 7. Clutch cable A. Route the handlebar switch lead outside of the throttle cable. B. To the throttle bodies C.
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